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Unlocking Potential: Next-Gen Automation in Manufacturing
Next-gen control testing automation enhances manufacturing efficiency, accuracy, and speed. It enables real-time monitoring and data-driven decision-making, improving production quality and reducing downtime.
By
Applied Technology Review | Monday, December 15, 2025
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FREMONT CA: With the introduction of next-generation control testing automation, which changes conventional procedures and improves operational efficiency, the industrial sector is going through a major transition. Manufacturers may ensure that products satisfy strict quality requirements while minimizing human mistake by automating testing methods through the integration of new technologies like artificial intelligence, machine learning, and the Internet of Things. This change speeds up production schedules and allows for real-time data monitoring and analysis, which offers insightful information about manufacturing procedures. This change opens the door to a more intelligent and resilient manufacturing environment that can adjust to changing consumer needs and technical breakthroughs.
Controls Testing and Automation Implementation in Manufacturing
Implementing controls testing and automation in manufacturing involves leveraging advanced technological solutions tailored to specific processes. This strategic approach aims to enhance operational efficiency, reduce human error, and ensure compliance with industry standards. Various methodologies are utilised to streamline these processes, enabling manufacturers to maintain high-quality standards and effective risk management.
Programming and Scripting
Programming and scripting are crucial in developing and automating control testing across diverse manufacturing setups. By employing these techniques, organisations can create automated processes that minimise manual intervention, increasing accuracy and efficiency. These scripts can be customised to fit specific operational needs, ensuring that control testing aligns with the unique requirements of each manufacturing environment.
Third-Party Governance, Risk, and Compliance (GRC)Applications
The adoption of third-party GRC applications has rapidly gained traction within the manufacturing sector. These applications are instrumental in managing access and control while automating processes related to Information Technology General Controls (ITGC) testing. By integrating GRC solutions, manufacturers can enhance their compliance posture and streamline the monitoring of controls, ultimately facilitating a more risk management framework.
Robotic Process Automation (RPA) and Digital Worker Development
Though less common, RPA and digital worker (bot) development offer significant potential for automating control testing in manufacturing. RPA solutions can automate repetitive tasks, improving testing procedures' efficiency and accuracy. Additionally, these automated systems provide valuable reporting and dashboard capabilities that facilitate periodic reviews, helping organisations maintain oversight and control over their manufacturing processes.
Custom Tool Development
Sometimes, organisations opt for custom tool development to meet unique requirements, mainly when dealing with bespoke enterprise resource planning (ERP) applications. Manufacturers can address specific challenges that off-the-shelf tools may need to adequately resolve by creating tailored solutions. This customisation ensures control testing and automation processes align with the organisation's operational needs and strategic goals.
Combining Techniques for Enhanced Automation
Manufacturers often employ these methodologies to achieve adequate control testing and automation. For instance, integrating RPA with third-party GRC applications can significantly enhance the automation of repetitive tasks while enabling unified reporting and control assessments. This holistic approach allows organisations to optimise their control testing processes, ensuring they are efficient and compliant with regulatory requirements.
Implementing automation control testing is essential for organisations that operate in highly regulated environments and demand rigorous quality and compliance standards. As companies seek to enhance internal controls and audits, automation control testing becomes critical to their operational strategy.