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Advantages of Automation with Industrial Robots
Automation is becoming increasingly popular among manufacturers to maintain a competitive edge in today's global market.
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Applied Technology Review | Monday, October 17, 2022
Automation is becoming increasingly important to manufacturers to stay competitive. Both small and large companies increasingly rely on robotic automation to free their workers from repetitive tasks.
FREMONT, CA: Automation is becoming increasingly popular among manufacturers to maintain a competitive edge in today's global market. Small and large businesses rely on robotic automation to free human laborers from repetitive tasks and increase productivity. With inexpensive industrial robots that are safe to work alongside humans, integrated with computer vision, utilizing machine learning, and equipped with soft-touch grippers, the numerous advantages of robotic automation are expanding daily.
Boosted productivity and efficiency: Manufacturers can increase the productivity and efficiency of their factories by implementing robotic automation and taking advantage of the benefits of robotic labor. Industrial robots can work unattended for 24 hours nonstop, every day. They can be programmed to execute precise, reliable, and repetitive motions. This enhanced production level can significantly increase a factory's total output and elevate the status of factory workers. When manufacturers use Forge/OS to program robots, they can be introduced to the production lines more quickly and efficiently, thereby reducing cycle lead times and boosting overall productivity.
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Increased system adaptability: Industrial robots are constructed to be adaptable. With industrial automation, manufacturers can retool, redeploy, and reposition robots for new production programs and applications with relative ease. This is especially useful in high-mix, low-volume production environments, where product requirements change frequently. Robots equipped with Forge/easy-to-learn OS's intuitive interface can have quick product changeovers and rapidly switch between different products without having to re-engineer production lines.
Enhanced product quality: A robot performs the same task repeatedly and without variation, unlike human laborers who sometimes make mistakes. This enhances the overall quality of the finished product and makes it more consistent. Manufacturers strengthen the quality of products by reducing the likelihood of production errors. They are also saving time and resources that would have been spent on error corrections. Manufacturers can enjoy consistently high product quality if their industrial robots are serviced and maintained properly.
Rising cost savings: Industrial robots can reduce total manufacturing costs by 20 to 60 percent by reducing production lead times and increasing overall productivity. The reallocation of valuable human labor from repetitive tasks to strategic tasks also reduces operating costs. Some small manufacturers may initially find installing an industrial robot prohibitive. However, the price of robots has decreased by more than 50 percent over the past thirty years. Recouping the cost of an automated robot and turning a profit can be accomplished on average within two years. Some manufacturers have reduced this period to less than a year.
Enhanced workplace security: Industrial robots can perform hazardous repetitive tasks that humans would otherwise perform. For instance, lifting excessive weight, working with blades or lasers, exposure to fire or gases, and other factors may threaten the lives of factory employees. Employers can proactively protect their workers by delegating this type of hazardous work to industrial robots equipped to perform it. This contributes to reducing workplace accidents and injuries and promotes the long-term well-being of factory workers.
London : The 3rd edition of the London Climate Technology Show concluded last week, paving a vital roadmap towards fully decarbonising our planet through sustainable technologies. The event brought together policymakers, eco-technology leaders, industry professionals, and innovators, all unified in their call for an immediate shift to sustainable and green solutions to secure a better future for the planet.
The two-day event opened on 27th November with an inspiring keynote by Felicity Burch, Executive Director of the Responsible Technology Adoption Unit at the Department for Science, Innovation, and Technology (DSIT), who spoke about AI Innovation in Clean Energy and the DSIT's Manchester Prize . Following her, Ing. Abigail Cutajar, CEO of the Climate Action Authority, talked about Pioneering the Surge Towards Climate and Energy Transitions.
The conference unfolded over two dynamic days, featuring a packed agenda of insightful presentations and engaging panel discussions. It delved into actionable strategies for decarbonisation, advancements in AgriTech, the evolving carbon market, eco-funds, energy, CCS, built environment and other groundbreaking innovations in climate technology.
Notable discussions highlighted the need for farmers to balance carbon stewardship with food production over the next few decades, the importance of consistent government policies to enable businesses to plan and innovate effectively, and the urgency of addressing digital and engineering skill shortages to ensure a successful green energy transition. Industry experts also called for common sustainability metrics to measure corporate efforts fairly, emphasized the value of collaboration over competition to accelerate the green transition, and underscored the need for farmers to access landscape-level data to enhance biodiversity.
The exhibition hall featured groundbreaking innovations and solutions in sustainability and climate technology, including carbon capture and storage (CCS) from companies like CGI and Terra CO2 Technology, carbon management and accounting solutions by Greenly and Gaia Carbon Accounting, and emerging climate technologies from innovators such as Nabla Flow and Luna 9. Other exhibitors showcased AI-driven solutions, sustainable energy systems, and innovative carbon reduction technologies, presenting a comprehensive snapshot of the future of climate tech.
#CTS24 also hosted interactive side events, including startup acceleration programs and hands-on workshops, providing participants with opportunities for learning, networking, and collaboration. These sessions empowered attendees to adopt transformative technologies and take decisive climate action.
Attendee Experiences
The event received overwhelming positive feedback:
● Mark Haley , Co-founder of Cero3, shared, "We’re so proud to have unveiled our sustainable travel planner. The feedback and interest exceeded our expectations."
● Satyajit Mohanan , Projects and Business Development Coordinator at Cambridge Cleantech, remarked, "It was a pleasure to be part of this event. I met amazing people and look forward to the next edition."
● Dennis Chacko , Senior Sales Manager at the British Board of Agreement, shared his excitement over a unique sustainable pen: "Once used, you can plant it to grow something new—a powerful reminder of how everyday items can contribute to a greener future."
As this successful edition concludes, the organisers are already planning for a bigger, more impactful 4th Edition , with expanded content and greater opportunities to drive meaningful change toward a sustainable future.
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The increasing human population and demand for clothing are inevitable, but manufacturers must balance their efforts without overextending themselves. AI can help meet demand without exceeding supply, ensuring the sustainability of the planet's finite resources.
Apparel manufacturing uses AI in the following ways:
Enhancing the grading of materials: Although the human eye is a remarkable instrument, it is also fallible. Grading yarn and other base materials are one area where AI improves quality control (QC).
As a result of applying AI to this area, cost savings are realized, and the fundamental materials used in apparel manufacturing can be graded more precisely. Thus, AI can maintain a higher standard for materials than humans alone, thereby increasing the quality of finished garments.
Increasing the accuracy of final product inspections: A piece of fruit can even be discerned from its skin if it has been bruised through machine learning and computer vision.
Textiles and apparel manufacturing are equally inspiring applications. The condition and salability of newly made and previously worn garments can be assessed by algorithms coupled with specialty illumination systems. By measuring the amount of light that is transmitted and reflected, AI can determine whether a piece of fabric or a garment meets current quality standards at a glance.
The likelihood of Type I and Type II errors in a manufacturing setting was 17.8 percent and 29.8 percent, respectively. In the former case, inspectors miss real defects, while in the latter, false positives are made.
Apparel manufacturers can keep costs and errors down by using AI-powered automated inspection software. Identifying substandard yarn early in the manufacturing process can deliver value throughout the supply chain.
A tailor-made solution for the apparel industry: Artificial intelligence
Another area where AI can shine is sustainable and customized manufacturing. To facilitate cheaper and less resource-intensive custom clothing manufacturing, modern imaging techniques allow end-users to create 3D renderings of their bodies. ...Read more
Practical technology is catalyzing sector convergence, which entails the dissolution of conventional distinctions among diverse industries. This phenomenon fosters novel business paradigms, value constellations, and prospects, enabling organizations to harness technologies and proficiencies beyond their primary domain.
Key Technological Catalysts
Several transformative technologies are serving as the primary drivers of industry convergence, providing the infrastructure and capabilities that enable cross-sector collaboration and the creation of new value. The Internet of Things (IoT) connects physical assets to digital networks, generating vast streams of data that integrate physical and virtual operations. For example, smartwatches and fitness trackers, initially consumer electronics, now serve the healthcare sector by supporting remote patient monitoring and preventative care. Artificial Intelligence (AI) and Machine Learning (ML) build on this data by enabling advanced analytics, driving smarter decision-making, and delivering hyper-personalized services across various industries. Retailers utilize AI to predict consumer trends, optimize supply chains, and personalize shopping experiences. At the same time, financial institutions leverage it for fraud detection and algorithmic trading, thereby blurring the boundaries between technology and traditional banking. Blockchain adds another dimension by offering a secure, transparent framework for managing transactions and data across multiple parties, streamlining cross-sector collaboration in areas such as supply chain management by reducing reliance on intermediaries. The rollout of 5G connectivity provides the speed and low latency necessary to support these technologies at scale, enabling real-time communication between devices and seamless integration across various industries. Autonomous vehicles, for instance, depend on instantaneous connectivity with smart city infrastructure and other cars, exemplifying the convergence of automotive, telecommunications, and urban planning.
Impact on Business and Society
Sector convergence is profoundly altering conventional business paradigms. A single product or service no longer defines enterprises; instead, they are evolving into comprehensive ecosystems that deliver an array of integrated solutions. This evolution fosters novel opportunities for innovation, concurrently introducing complexities such as navigating intricate regulatory frameworks and managing data privacy across disparate sectors. From a consumer perspective, this convergence facilitates enhanced convenience, personalization, and seamless experiences; however, it also raises concerns regarding data security and market dominance. As the trajectory of applied technology continues its advancement, the demarcations between industries will inevitably diminish, thereby ushering in a future characterized by interconnected and integrated services.
Ultimately, applied technology transcends mere efficiency; it represents a fundamental force for change, reshaping the very structure of our economy. The future will be defined by ecosystems of integrated services, where companies succeed not by dominating a single sector, but by seamlessly connecting their offerings with others. This era of convergence promises unprecedented innovation and convenience for consumers. Yet, it also necessitates a proactive approach from businesses and policymakers to navigate the challenges of regulation, data privacy, and market power. Embracing this paradigm shift is crucial for companies seeking to develop in a world where the distinctions between sectors no longer exist. ...Read more
SCADA systems have long formed the backbone of industrial automation. They play a central role in many processes, from manufacturing to utility management, providing an overview and regulation. With the advancement of technology, the future looks set to change considerably for SCADA systems. Emerging trends redefine how SCADA works, further enhancing its capabilities and integrating it into the bigger context of industrial technology.
As it has evolved, SCADA has become integrated with the Internet of Things (IoT), generating massive data that leads to better decisions and process optimization. SCADA systems have begun integrating with IoT devices to provide more accurate and timely data across numerous inputs, improving operational efficiency and giving more profound insights into system performance.
It is revolutionizing the industry by adopting scalable, flexible, and cost-effective solutions that are much sought after by industrial requirements. These enable remote access to system data and controls, making management and troubleshooting easier. The shift towards the cloud has improved data storage and analysis capabilities for robust analytics and historical data review.
Cybersecurity is essential because SCADA systems are rapidly intertwining with other digital platforms. With increased cyber threats today, more security systems are needed to protect sensitive industrial information and ensure the system's integrity. Future SCADA systems will likely incorporate more complex cybersecurity features, including advanced encryptions, multi-factor authentication, and continuous monitoring against potential threats. Advanced security protocols would be crucial in protecting these systems from cyberattacks while ensuring the dependability of critical infrastructure.
AI and machine learning are also increasingly making headlines in the future of SCADA systems. AI algorithms can read vast volumes of data generated by SCADA systems to identify trends, predict when a piece of equipment needs to be serviced, and optimize all related processes. AI-powered predictive analytics can help prevent equipment failures, minimize time loss, and enhance system efficiency. Thus, AI in SCADA has marked a significant milestone in managing industrial processes more proactively, intelligently, and streamlined.
The trend toward edge computing impacts SCADA systems. Edge computing is a form of data processing closer to the source rather than being sent to the centralized cloud or data center. Since this reduces latency and improves response times, it also reduces the amount of data needing to be transmitted over networks. This can enhance SCADA's real-time monitoring and control, making management decisions more efficient. ...Read more