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Numerous industries and applications employ SCADA (supervisory control and data acquisition) to remotely monitor and automate the control of industrial processes and machinery.
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Applied Technology Review | Thursday, May 12, 2022
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SCADA systems consist of a variety of hardware and software components that gather, translate, and display data.
Fremont, CA: Numerous industries and applications employ SCADA (supervisory control and data acquisition) to remotely monitor and automate the control of industrial processes and machinery. Integrating with networks, PLCs, RTUs, sensors, and machines, SCADA systems collect, analyze, translate, and display real-time data. SCADA hardware typically consists of data gathering devices like sensors and relays, data processing devices like PLCs and RTUs, and data display devices like HMIs and monitors. Alternatively, SCADA software analyzes and converts the acquired data into actionable information for distribution to operators. SCADA software is also accountable for carrying out planned control and alarming duties. SCADA software can also be used for predictive maintenance and machine learning, depending on the system.
The components of SCADA system:
Inputs and Sensors
Inputs and sensors are key components of a SCADA system's control function. Analog or digital, these inputs and sensors are responsible for measuring and regulating the status and characteristics of a machine or equipment. Inputs can also process simple binary commands, such as on or off, as well as complicated ones, such as altering the flow, temperature, pressure, etc.
Conversion Units: PLCs and RTUs
PLCs or RTUs take data from inputs and sensors and transfer it into information that the SCADA system can use and that operators can comprehend. In order to facilitate control activities, PLCs or RTUs receive signals from the SCADA system. For instance, the SCADA system may detect high pressure in a line and signal the PLC to open a pressure-reducing valve. The PLC would then transmit an instruction to open the valve.
HMI
HMIs display actionable data gathered from networked sensors and devices. In addition to data charts, tables, and performance reports, the information is frequently presented in the form of graphical images depicting real-world items, such as a pump or tank, as well as data diagrams. Once presented on an HMI, operators are able to examine the data and enhance the output and efficiency of their manufacturing process based on data-driven decisions.