The Role of Robotics in Aerospace Manufacturing

Scaffolding is unnecessary for robots, and with a broad work area, they can expand and paint the most significant part on their own.

FREMONT, CA: Aerospace applications use robots extensively, from aircraft engine design to drilling and painting airframes. Due to robots' dependability, competence, and accuracy, the aerospace industry's success is escalating.

Even though robots are often associated with the automotive industry or work with small electronic components, the aerospace industry uses more prominent elements and finds them trustworthy. While repeatability and precision may be less of a concern in aircraft than in other industries, it should be present.

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The job robots are most commonly used for is drilling holes in parts in aerospace applications. Thousands of holes can need to be drilled into a fuselage, for example, and since the job needs to be reliable, robots are the best option for fast and dependable performance. Robots fitted with vision systems will find where the robot has to drill in the airframe. Manual drilling is difficult. It is impossible to maintain good precision; thus, robots are selected to replicate the drilling procedure an infinite amount of times, each time for the same accurate results.

Not only is the work of robotics more accurate, but it is also cost-effective. In reality, the cost of drilling is minimized by using a robot. Besides, robots are saving time. A robot can dig a hole in a single step, whereas a human equivalent would have taken four steps to create the same drill.

Painting, another everyday activity for aerospace robots, may eliminate humans from dangerous situations. A robot does not need scaffolding, and as an alternative, with a large work envelope, it can expand and paint the more significant part itself. Since the airframes are enormous, several robots are used for the overall reliability of all activities. Secondary encoders allow the operator to have more power over the robot, thereby having a better precision rating on the significant components.

Robots look for cracks or delamination in composites to ensure the rivets are intact by ultrasonic and non-destructive imaging methods. Robots may also be used for the automatic positioning of composite fuselage fibers. Accuracy and consistency are essential in laying carbon fiber strips, and robots help remove mistakes created by specific fiber cutting and positioning. They also tend to reduce the weight of the aircraft by being very precise. As a result, the aerospace field’s robotics market will continue to rise as the industry grows more creative and inclusive.