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SCADA applications help to minimize production waste and improve efficiency by offering important production insights to operators
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Applied Technology Review | Thursday, June 23, 2022
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SCADA systems are utilized in various industries to automate the control of processes and machines that would be too difficult or unsafe to operate manually.
Fremont, CA: SCADA applications help to minimize production waste and improve efficiency by offering important production insights to operators and managers of a facility. Any information that is gathered from SCADA systems can be used to make data-driven decisions, which will, in turn, offer greater control of operations, reduce costs, and increase output. Also, operators can quickly respond to any critical event, thanks to instant notifications and alarms. They can avoid major machine failures, which will help reduce equipment downtime and wastage. Moreover, SCADA systems improve monitoring and control when a business lacks sufficient staff to cover a vast geographical relocation.
SCADA’s applications in various industries:
Manufacturing units
SCADA regulates all plant activities accurately, ensuring that all systems operate smoothly and productivity goals are fulfilled. It checks parameters like temperature, pressure, and humidity at various production stages, controls assembly-line robots, and monitors parts utilisation to perform just-in-time inventory control.
Electricity production, transmission and distribution systems
SCADA is used to monitor all phases of energy generation, from fuel input to output. SCADA also monitors and controls distribution lines and electrical substations. SCADA is used to monitor and control the amount of electricity transmitted over great distances and to respond instantly to fluctuations in demand.
Water systems
SCADA systems monitor and control the pumping and treatment of water at wells and water treatment plants. They are used to control flow rate sensors, pollution sensors, etc., fill overhead storage tanks and control booster pumps to manage the water pressure delivered to customers, as well as perform a variety of other functions.
food/pharma production
This is a key application for SCADA. SCADA is used to monitor and control all phases of production, control the precise mixture of components, and monitor the time and temperature necessary to process/manufacture food & beverage or pharmaceutical items. SCADA also aids in documenting evidence that the production process adheres to industry norms and government requirements.